Separator

  • Thickness: 3-6 mm, depending on plant requirements.
  • Dimensions: Customizable, typically ranging from 1,200 mm to 1,500 mm in width.
  • Weight Capacity: Can support up to 2,000 kg of green cake.
  • Temperature Resistance: Up to 250°C to withstand autoclaving conditions.
  • Production Tolerance: ±0.5 mm to ensure precise alignment during the process.
Maximum specification (L x H x W)/mm 6000 x 1500 x 600
Minimum thickness/mm 100
Maximum vertical travel/mm 1700
Maximum clamp travel/mm 80
Effective clamp travel/mm 50
Maximum separating stroke/mm 10
Driving method Fully hydraulic
Conveying method of green cake Transfer cart
Total power/kW 26
Maximum dimension(L x H x W)/mm 7907 x 3015 x 3153

The Role of the Separator in the AAC Block Production Process:

Separates the cut aerated concrete blocks or panels from the cutting waste. It ensures clean separation of blocks/panels, allowing for waste material to be removed for recycling or disposal.
Process It Belongs To:
Block/Panel Cutting and Handling process, specifically after the cutting stage to remove and manage waste.
Related Equipment Before:
Cutting Machine – for cutting the aerated concrete mass into blocks or panels of the required dimensions.
Tilt Table – for turning the aerated concrete onto its side for efficient cutting.
Related Equipment After:
Autoclave – used to cure separated blocks/panels under high pressure and elevated temperature.
Waste Recycling System – for processing the waste material from the separator for reuse in the production process.

Features

  • The separator can clamp the blocks reliably and evenly, with a small average error, ensuring the separation quality.
  • Each pair of clamps is set with a separate control on the hydraulic system, and the position of clamping on a certain blank is arbitrary.
  • The clamping force of the separator can be adjusted freely, and the pressurization will be automatically stopped after reaching the set clamping force.
  • Depending on the operating conditions, the separation speed, stroke, and braking force may all be changed.
  • The blocks are lifted and lowered by a hydraulic drive, with an imported encoder for precise control and adjustable lifting power and speed.
  • The separator offers automatic/manual modes, with filters that alert and trigger action when clogged.